Toyota Matrix Owners - Toyota Matrix Repair Manual

sfi system (2zz-ge)

05-153    sfi system (2zz-ge) - how to proceed with troubleshooting
05-156    customer problem analysis check
05-157    pre-check
05-168    diagnostic trouble code chart
05-172    location diagram
05-173    terminals of ecm
05-175    problem symptoms table 2zz
05-177    mass air flow circuit malfunction
05-182    mass air flow circuit range/performance problem
05-183    intake air temp circuit malfunction
05-186    engine coolant temp circuit malfunction
05-189    engine coolant temp circuit range/performance problem
05-190    throttle/pedal position sensor/switch A circuit malfunction
05-195    throttle/pedal position sensor/switch A circuit range/performance problem
05-196    insufficient coolant temp for closed loop fuel control
05-201    thermostat malfunction
05-203    heated oxygen sensor circuit malfunction (bank 1 sensor 1)
05-208    heated oxygen sensor slow response (bank 1 sensor 1)
05-212    heated oxygen sensor heater circuit malfunction (bank 1 sensor 1)
05-215    oxygen sensor circuit malfunction (bank 1 sensor 2)
05-216    system too lean (fuel trim) (bank 1) system too rich (fuel trim) (bank 1)
05-220    random/multiple cylinder misfire detected
05-225    knock sensor 1 circuit malfunction (bank 1)
05-228    crankshaft position sensor A circuit malfunction
05-231    camshaft position sensor circuit malfunction
05-233    catalyst system efficency below threshold (bank 1)
05-236    evaporative emission control system malfunction
05-245    evaporative emission control system incorrect purge flow
05-260    evaporative emission control system pressure sensor malfunction
05-262    vehicle speed sensor malfunction
05-264    idle control system malfunction
05-267    igniter circuit malfunction
05-273    crankshaft position sensor circuit malfunction (during engine running)
05-274    vvt sensor/camshaft position sensor circuit range/performance problem (bank1)
05-275    vvt system malfunction (bank 1)
05-280    stop light switch circuit malfunction
05-284    back-up power source circuit malfunction
05-287    ocv circuit malfunction (bank 1)
05-290    ocv for vvtl circuit malfunction
05-294    ocv for vvtl open malfunction (bank 1)
05-298    park/neutral position switch malfunction
05-299    starter signal circuit
05-304    fuel pump control circuit
05-308    ecm power circuit

Section 10: engine control system

10-02    sfi system (1zz-fe) inspection
10-01    sfi system (1zz-fe) on-vehicle inspection
10-05    throttle body assembly (1zz-fe) components
10-06    throttle body assembly (1zz-fe) removal and installation/disassembly and reassembly
10-12    sfi system (2zz-ge) inspection
10-11    sfi system (2zz-ge) on-vehicle inspection
10-15    throttle body assembly (2zz-ge) components
10-16    throttle body assembly (2zz-ge) removal and installation/disassembly and reassembly

Section 11: fuel system

11-01    precautions
11-05    on-vehicle inspection
11-07    inspection
11-09    fuel injector assy (1zz-fe)
11-10    fuel injector replacement (1zz-fe)
11-14    fuel injector assy (2zz-ge)
11-15    fuel injector replacement (2zz-ge)
11-19    fuel pump assy components
11-21    fuel pump assy removal/install and disassembly and reassembly
11-27    fuel pump assy components (4wd)
11-29    fuel pump assy removal/install and disassembly/reassembly (4wd)
11-35    fuel tank assy components
11-38    fuel tank assy removal/install and disassembly and reassembly
11-47    fuel tank assy components (4wd)
11-51    fuel tank assy removal/install and disassembly/reassembly (4wd)

Section 12: emission control system

12-01    emission control system (1zz-fe) on-vehicle inspection
12-07    charcoal canister assy (1zz-fe)
12-13    emission control system (2zz-ge) on-vehicle inspection
12-18    charcoal canister assy (2zz-ge)

Section 14: engine mechanical

14-001    engine assy (1zz-fe) inspection
14-004    fan and generator v belt (1zz-fe) replacement
14-005    valve clearance (1zz-fe) adjustment
14-016    partial engine assy (1zz-fe) components
14-030    partial engine assy (1zz-fe) replacement
14-052    partial engine assy (1zz-fe) overhaul
14-083    chain sub-assy (1zz-fe) components
14-086    chain sub-assy (1zz-fe) replacement
14-097    camshaft (1zz-fe) components
14-100    camshaft (1zz-fe) replacement
14-112    cylinder head gasket (1zz-fe) components
14-116    cylinder head gasket (1zz-fe) replacement
14-132    timing gear cover oil seal (1zz-fe) replacement
14-134    engine rear oil seal (1zz-fe) replacement
14-137    cylinder head assy (1zz-fe) components
14-138    cylinder head assy (1zz-fe) overhaul
14-150    cylinder block (1zz-fe) components
14-151    cylinder block (1zz-fe) overhaul
14-174    engine assy (2zz-ge) inspection
14-177    fan and generator v belt (2zz-ge) replacement
14-179    valve clearance (2zz-ge) adjustment
14-189    partial engine assy (2zz-ge) components
14-218    partial engine assy (2zz-ge) overhaul
14-201    partial engine assy (2zz-ge) replacement
14-244    chain sub-assy (2zz-ge) components
14-247    chain sub-assy (2zz-ge) replacement
14-259    camshaft (2zz-ge) components
14-262    camshaft (2zz-ge) replacement
14-275    cylinder head gasket (2zz-ge) components
14-279    cylinder head gasket (2zz-ge) replacement
14-296    timing gear cover oil seal (2zz-ge) replacement
14-299    engine rear oil seal (2zz-ge) replacement
14-302    cylinder head assy (2zz-ge) components
14-303    cylinder head assy (2zz-ge) overhaul
14-315    cylinder block (2zz-ge) components
14-316    cylinder block (2zz-ge) overhaul

Section 15: exhaust pipe

15-01    exhaust pipe (1zz-fe) components
15-04    exhause pipe (1zz-fe) removal/install and disassembly/reassmbly
15-08    exhaust pipe (2zz-ge) components
15-09    exhause pipe (2zz-ge) removal/install and disassembly/reassmbly

Section 16: cooling

16-01    cooling system on-vehicle inspection
16-02    cooling system inspection
16-04    cooling fan system on-vehicle inspection
16-05    cooling fan system inspection
16-06    coolant replacement
16-07    water pump assy (1zz-fe) replacement
16-09    water pump assy (1zz-fe) inspection
16-10    water pump assy (2zz-ge) replacement
16-12    water pump assy (2zz-ge) inspection
16-13    thermostat replacement
16-15    radiator assy replacement

Section 17: lubrication

17-01    lubrication system (1zz-fe) on-vehicle inspection
17-03    oil pump assy (1zz-fe) components
17-07    oil pump assy (1zz-fe) replacement
17-08    oil pump assy (1zz-fe) overhaul
17-10    oil filter sub-assy (1zz-fe) replacement
17-12    lubrication system (2zz-ge) on-vehicle inspection
17-14    oil pump assy (2zz-ge) components
17-18    oil pump assy (2zz-ge) replacement
17-19    oil pump assy (2zz-ge) overhaul
17-22    oil filter sub-assy (2zz-ge) replacement

Section 18: ignition

18-01    ignition system (1zz-fe) on-vehicle inspection
18-02    ignition system (1zz-fe) inspection
18-04    ignition system (2zz-ge) on-vehicle inspection
18-05    ignition system (2zz-ge) inspection

Section 19: starting and charging

19-01    starting system inspection
19-03    starter assy replacement
19-04    starter assy components
19-05    starter assy overhaul
19-11    charging system precautions
19-12    charging system on-vehicle inspection
19-15    generator assy replacement
19-16    generator assy components
19-17    generator assy overhaul

Section 26: front suspension

26-01    front suspension system problem symptoms table
26-02    front suspension repair
26-03    front suspension components
26-06    front wheel alignment adjustment
26-10    front shock absorber w/ coil spring overhaul
26-14    front shock absorber w/ coil spring disposal
26-15    front suspension arm sub-assy lower no.1 lh replacement
26-20    lower ball joint assy front lh replacement
26-22    stabilizer bar front replacement

Section 27: rear suspension

27-01    rear suspension system problem symptoms table
27-02    rear suspension components
27-06    rear wheel alignment inspection
27-07    rear wheel alignment (4wd) adjustment
27-11    rear shock absorber w/ coil spring overhaul
27-15    rear shock absorber w/ coil spring disposal
27-16    rear shock absorber w/ coil spring (4wd) overhaul
27-20    rear shock absorber w/ coil spring (4wd) disposal
27-21    rear axle beam assy replacement
27-27    rear suspension arm assy no.1 lh (4wd) replacement
27-32    upper control arm assy (4wd) replacement
27-38    stabilizer bar rear replacement
27-39    stabilizer bar rear (4wd) replacement

Section 28: wheel and tire system

28-01    wheel and tire system inspection

Section 29: differential

29-01    differential system (4wd) precaution
29-02    differential system (4wd) problem symptoms table
29-03    differential (4wd) components
29-07    differential oil (4wd) adjustment
29-08    oil diaphragm seal (4wd) replacement
29-10    rear differential side gear shaft oil seal (4wd) replacement
29-12    differential carrier assy rear (4wd) overhaul

Section 30: drive shaft / propeller shaft

30-01    drive shaft, propeller shaft, axle precautions
30-02    drive shaft, propeller shaft, axle problem symptoms table
30-03    drive shaft, propeller shaft, axle on-vehicle inspection
30-05    propeller w/ center bearing shaft assy (4wd) components
30-06    propeller w/ center bearing shaft assy (4wd) overhaul
30-12    front drive shaft (1zz-fe) components
30-15    front drive shaft (1zz-fe) overhaul
30-30    front drive shaft (2zz-ge) components
30-32    front drive shaft (2zz-ge) overhaul
30-45    rear drive shaft (4wd) components
30-46    rear drive shaft (4wd) overhaul
30-55    front axle hub sub-assy lh components
30-56    front axle hub sub-assy lh replacement
30-61    front axle lh hub bolt replacement
30-62    rear axle hub and bearing assy lh components
30-63    rear axle hub and bearing assy lh replacement
30-65    rear axle carrier sub-assy lh (4wd) components
30-66    rear axle carrier sub-assy lh (4wd) replacement
30-72    rear axle hub bolt replacement

Section 31: transfer

31-01    transfer system (u341f) precaution
31-02    transfer system (u341f) problem symptoms table
31-03    transfer oil (u341f) adjustment
31-04    transfer case rh oil seal (u341f)
31-06    transfer case oil seal (u341f) replacement
31-08    transfer extension housing type t oil seal (u341f)
31-09    transfer assy (u341f) components
31-11    transfer assy (u341f) overhaul

Section 32: brake

32-01    brake system precautions
32-02    brake system problem symptoms table
32-06    brake fluid bleeding
32-08    brake pedal sub-assy adjustment
32-10    brake pedal sub-assy components
32-11    brake pedal sub-assy replacement
32-13    brake master cylinder sub-assy components
32-15    brake master cylinder sub-assy overhaul
32-20    brake booster assy on-vehicle inspection
32-21    brake booster assy components
32-22    brake booster assy replacement
32-26    front brake components
32-27    front brake overhaul
32-32    rear drum brake (1zz-fe(ff)) components
32-33    rear drum brake (1zz-fe(ff)) overhaul
32-40    rear drum brake (1zz-fe(4wd)) components
32-41    rear drum brake (1zz-fe(4wd)) overhaul
32-48    rear disc brake components
32-49    rear disc brake overhaul
32-54    proportioning valve assy on-vehicle inspection
32-55    proportioning valve assy replacement
32-56    brake actuator assy on-vehicle inspection
32-57    brake actuator assy replacement
32-60    speed sensor front lh replacement
32-62    skid control sensor (ff)
32-64    speed sensor rear lh (4wd) replacement
32-67    deceleration sensor (4wd) replacement

Section 33: parking brake

32-01    parking brake problem symptoms table
32-02    parking brake adjustment
32-03    parking brake lever sub-assy components
32-04    parking brake lever sub-assy replacement
32-07    parking brake cable assy no.1 components
32-08    parking brake cable assy no.1 replacement
32-10    parking brake cable assy no.3 (ff) components
32-11    parking brake cable assy no.3 (ff) replacement
32-14    parking brake cable assy no.3 (4wd) components
32-15    parking brake cable assy no.3 (4wd) replacement
32-17    parking brake assy (2zz-ge) components
32-18    parking brake assy (2zz-ge) overhaul

Section 40: automatic transmission

40-01    automatic transaxle assy (atm) precautions
40-02    automatic transaxle fluid (atm) on-vehicle inspection
40-03    park/neutral position switch assy (atm) replacement
40-09    park/neutral position switch assy (atm) adjustment
40-10    automatic transaxle assy (a246e) components
40-12    automatic transaxle assy (a246e) replacement
40-23    automatic transaxle assy (u240e) components
40-25    automatic transaxle assy (u240e) replacement
40-35    automatic transaxle assy (u341f) components
40-36    automatic transaxle assy (u341f) replacement
40-43    torque converter clutch and drive plate (atm) inspection
40-45    speedometer sensor (a246e)
40-46    transmission revolution sensor (u240e) replacement
40-48    transmission revolution sensor (u341f) replacement
40-49    transmission valve body assy (a246e) replacement
40-53    transmission valve body assy (u240e) replacement
40-58    transmission valve body assy (u341f) replacement
40-63    transmission wire (a246e) replacement
40-64    transmission wire (u240e) replacement
40-67    transmission wire (u341f) replacement
40-68    front differential oil seal (a246e) replacement
40-70    front differential oil seal (u240e) replacement
40-72    front differential oil seal (u341f) replacement
40-74    shift lock system (atm) on-vehicle inspection
40-76    floor shift assy (atm) components
40-78    floor shift assy (atm) overhaul
40-87    floor shift assy (atm) adjustment
40-88    shift lock control ecu (atm) inspection
40-89    shift lock solenoid (atm) inspection
40-90    floor shift cable transmission control shift (atm) replacement
40-95    floor shift parking lock cable assy (atm) replacement

Section 41: manual transmission

41-001    manual transaxle system (mtm) problem symptoms table
41-002    manual transaxle oil (mtm) on-vehicle inspection
41-003    front differential oil seal (mtm) replacement
41-005    floor shift lever assy (mtm) components
41-006    floor shift lever assy (mtm) replacement
41-009    floor shift cable transmission control shift (mtm) replacement
41-012    floor shift cable transmission control select (mtm) replacement
41-015    manual transaxle assy (mtm) components
41-017    manual transaxle assy (mtm) replacement
41-026    manual transaxle assy (c59) components
41-029    manual transaxle assy (c59) overhaul
41-063    manual transaxle assy (c60) components
41-066    manual transaxle assy (c60) overhaul
41-101    input shaft assy (c59) components
41-102    input shaft assy (c59) overhaul
41-112    input shaft assy (c60) components
41-113    input shaft assy (c60) overhaul
41-122    output shaft assy (c59) components
41-123    output shaft assy (c59) overhaul
41-134    output shaft assy (c60) components
41-135    output shaft assy (c60) overhaul
41-146    differential case assy (mtm) components
41-147    differential case assy (mtm) overhaul
41-152    shift and select lever shaft assy (c59) components
41-154    shift and select lever shaft assy (c59) overhaul
41-159    shift and select lever shaft assy (c60) components
41-161    shift and select lever shaft assy (c60) overhaul

Section 42: clutch

42-01    clutch system (mtm) problem symptoms table
42-02    clutch pedal sub-assy (mtm) adjustment
42-04    clutch pedal sub-assy (mtm) components
42-05    clutch pedal sub-assy (mtm) replacement
42-09    clutch master cylinder assy (mtm) components
42-10    clutch master cylinder assy (mtm) overhaul
42-14    clutch release cylinder assy (mtm) components
42-15    clutch release cylinder assy (mtm) overhaul
42-17    clutch unit (mtm) components
42-18    clutch unit (mtm) overhaul
42-22    clutch start switch assy (mtm) on-vehicle inspection
42-23    clutch start switch assy (mtm) inspection
42-24    clutch start switch assy (mtm) replacement

Section 50: steering

50-01    steering system precautions
50-02    steering system problem symptoms table
50-03    steering column on-vehicle inspection
50-04    steering system repair
50-06    steering column assy components
50-08    steering column assy overhaul

Section 51: power steering

51-01    power steering system precautions
51-02    power steering system problem symptoms table
51-03    power steering system on-vehicle inspection
51-07    vane pump assy components
51-08    vane pump assy overhaul
51-16    rack and pinion power steering gear assy components
51-22    rack and pinion power steering gear assy overhaul

Section 55: heater and air conditioner

55-01    air conditioning system precautions
55-02    air conditioning system on-vehicle inspection
55-03    air conditioning system inspection
55-06    refrigerant on-vehicle inspection
55-11    refrigerant replacement
55-12    refrigerant line components
55-13    air conditioning control assy overhaul
55-15    air conditioning unit assy components
55-17    air conditioning unit assy overhaul
55-33    cooler compressor assy (2zz-ge) components
55-34    cooler compressor assy (2zz-ge) replacement
55-39    cooler compressor assy (1zz-fe) components
55-40    cooler compressor assy (1zz-fe) replacement
55-45    w/ receiver condenser assy on-vehicle inspection
55-46    w/ receiver condenser assy components
55-47    w/ receiver condenser assy overhaul

Section 60: supplemental restraint

60-01    supplemental restraint system precautions
60-08    supplemental restraint system on-vehicle inspection
60-12    horn button assy components
60-13    horn button assy replacement
60-14    horn button assy disposal
60-21    spiral cable sub-assy components
60-22    spiral cable sub-assy replacement
60-24    instrument panel passenger air bag assy components
60-25    instrument panel passenger air bag assy replacement
60-27    instrument panel passenger air bag assy disposal
60-33    front seat airbag assy rh disposal
60-38    air bag sensor assy center components
60-39    air bag sensor assy center replacement
60-40    air bag front rh sensor components
60-41    air bag front rh sensor replacement
60-42    air bag sensor front lh components
60-43    air bag sensor front lh replacement
60-44    side air bag sensor assy rh components
60-45    side air bag sensor assy rh replacement
60-46    seat position air bag sensor components
60-47    seat position air bag sensor replacement

Section 61: seat belt

61-01    seat belt warning system location
61-02    seat belt warning system problem symptoms table
61-03    seat belt warning system inspection
61-05    front seat belt components
61-08    front seat belt disposal
61-06    front seat belt replacement
61-13    rear seat belt components
61-14    rear seat belt replacement

Section 65: lighting

65-01    lighting system precautions
65-02    lighting system problem symptoms table
65-04    lighting system on-vehicle inspection
65-07    lighting system inspection
65-12    lh headlamp assy components
65-13    lh headlamp assy replacement
65-14    lh headlamp assy adjustment
65-16    fog lamp assy lh replacement
65-17    fog lamp assy lh adjustment
65-18    rear combination lamp assy lh replacement
65-19    license plate lamp assy replacement
65-20    center stop lamp assy replacement
65-21    headlamp dimmer switch assy replacement

Section 66: wiper and washer

66-01    wiper and washer system problem symptom table
66-02    wiper and washer system on-vehicle inspection
66-03    wiper and washer system inspection
66-06    windshield wiper motor assy replacement
66-10    wiper rubber lh replacement
66-11    rear wiper motor assy replacement
66-15    rear wiper rubber replacement
66-17    winshield wiper switch assy replacement
66-18    washer nozzle adjustment

Section 67: audio and visual system

67-01    audio and visual system precautions
67-02    audio and visual system components
67-05    radio receiver assy replacement
67-07    navigation receiver assy replacement
67-08    front no.1 speaker assy replacement
67-10    front no.2 speaker assy replacement
67-11    rear speaker assy replacement
67-13    radio wire sub-assy replacement
67-14    antenna cord sub-assy replacement
67-16    amplifier antenna assy replacement
67-18    roof antenna pole sub-assy replacement
67-19    navigation antenna cord sub-assy replacement
67-20    navigation antenna assy replacement
67-21    disc player changer replacement
67-22    cigarette lighter assy replacement
67-23    power point socket assy replacement
67-24    power point socket assy no.2 replacement
67-25    voltage inverter assy replacement

Section 68: wiring

68-01    power source location

Section 69: communication

69-01    horn system location
69-02    horn system problem symptoms table
69-03    horn system inspection

Section 70: windshield, windowglass, mirror

70-01    power window control system location
70-02    power window control system on-vehicle inspection
70-03    power window control system problem symptoms table
70-04    power window control system inspection
70-09    windshield glass components
70-10    windshield glass replacement
70-15    quarter window assy ln components
70-16    quarter window assy lh replacement
70-20    back door glass components
70-21    back door glass replacement
70-24    window defogger system location
70-25    window defogger system problem symptoms table
70-26    window defogger system inspection
70-27    power mirror control system location
70-28    power mirror control system inspection
70-30    inner rear view mirror assy replacement
70-31    inner rear view mirror assy pre-check
70-33    inner rear view mirror assy inspection
70-34    outer rear view mirror assy lh replacement
70-35    back window stay assy lh replacement
70-36    back window stay assy lh disposal

Section 71: instrument panel/meter

71-01    combination meter problem symptoms table
71-02    combination meter on-vehicle inspection
71-07    intrument panel/meter components
71-09    instrument panel sub-assy lower precautions
71-10    instrument panel sub-assy lower replacement
71-18    combination meter assy overhaul

Section 72: seats

72-01    front seat (driver side) components
72-02    front seat (driver side) overhaul
72-05    front seat (passenger side) components
72-06    front seat (passenger side) overhaul
72-09    rear seat assy components
72-10    rear seat assy overhaul

Section 73: theft deterrent and door lock

73-01    power door lock control system on-vehicle inspection
73-03    power door lock control system inspection
73-09    wireless door lock control system on-vehicle inspection
73-08    wireless door lock control system precaution
73-11    transmitter battery replacement
73-12    door control transmitter registration
73-15    glass hatch opener system on-vehicle inspection
73-16    glass hatch opener system location
73-17    glass hatch opener system inspection
73-18    toyota vehicle intrusion protection system on-vehicle inspection

Section 74: sliding roof/convertible

74-01    sliding roof system location
74-02    sliding roof system on-vehicle inspection
74-03    sliding roof system problem symptoms table
74-04    sliding roof system inspection
74-06    sliding roof components
74-07    sliding roof replacement

Section 75: engine hood/door

75-01    hood adjustment
75-03    front door components
75-05    front door overhaul
75-14    front door adjustment
75-16    rear door components
75-18    rear door overhaul
75-25    rear door adjustment
75-27    back door components
75-28    back door overhaul
75-30    back door adjustment
75-32    back door stay assy lh replacement
75-33    back door stay assy lh disposal

Section 76: exterior/interior trim

76-01    front bumper components
76-02    front bumper replacement
76-04    rear bumper components
76-05    rear bumber replacement
76-07    name plate replacement
76-08    front door belt moulding assy lh
76-09    rear door belt moulding assy lh
76-10    rocker manel moulding lh replacement
76-11    side mudguard sub-assy lh replacement
76-12    roof drip side finsih moulding center lh
76-14    roof headlining assy components
76-17    roof headlining assy replacement

Section 80: vehicle control

80-01    ignition or starter switch assy replacement
80-02    ignition or starter switch assy inspection

Section 82: cruise control

82-01    cruise control system on-vehicle inspection
82-03    cruise control main switch assy replacement
82-04    cruise control ecu assy
82-05    cruise control actuator assy replacement
82-06    clutch switch assy replacement

Section 99: maintenance

99-01    outside vehicle general maintenance
99-02    inside vehicle general maintenance
99-04    under hood general maintenance
99-05    engine on-vehicle inspection
99-06    brake on-vehicle inspection
99-07    chassis on-vehicle inspection
99-08    body on-vehicle inspection

2003 - 2008 Toyota Matrix OEM Repair and Wiring Manuals